Grinding Wheels

Grinding Wheels

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Grinding Wheels

Grinding Wheels

We develop and produce grinding wheels for all machine types and sizes – for single- as well as double-sided machines. Depending on your very needs, we will create the best grinding wheel to produce your components.

We gladly consult you:

  • At processing very sensible materials such as calcium fluoride or germanium
  • At grinding and polishing very hard materials such as sapphire, silicon carbide or spinell
  • When it comes to producing very thin substrates
  • At high requirements on flatness, parallelism, roughness or other specifications, that are important to you
  • Already during feasibility studies or prototyping phase to create viable solutions

Segmented

Segmented grinding wheels are used for grinding very thin parts or a high density of components. The segmentation of the grinding wheel is above all to avoid tilting of the processed parts and to improve the edge sharpness.

The gap between the segments can be chosen flexibly and is usually determined by the size of the smallest components that need to be processed.

Pelleted

Pelleted grinding wheels are used where high removal rates combined with relatively low pressure are required.

These grinding wheels ensure a good removal of chipping and therefore avoid that clogging of the tools.

Grit size and pattern are completely flexible. We produce grinding wheels customized exactly to your production needs.

Fully Covered / Smoothed

Fully covered grinding wheels are typically used when many small items need to be processed at the same time. In the micro optics or watches industry, for example, several hundred components are ground simultaneously.

The full coverage ensures that all components are processed evenly on the grinding wheel. It avoids clipping or tilting of parts during the transition from one grinding segment to the next.

Subsequently, the edge quality of the components is improved and the risk of damage minimized, while the surface finish is significantly increased.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Global Sales for Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Matthew Pembroke

Matthew Pembroke

VP of Business Development North America

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!

Face Grinding Tools

Face Grinding Tools

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Face Grinding Tools

We produce face grinding tools for all common grinding machines from pre- to ultra-fine grinding. Equally, we develop and produce tools that already carry out polishing processes in grinding machines. Please contact us – we will gladly advise you on suitable solutions.

Benefits of dopa face grinding tools

  • Extremely high cutting capacity for very fine surfaces
  • Minimal sub surface damage
  • Sharp part edges free from chipping
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Global Sales for Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Matthew Pembroke

Matthew Pembroke

VP of Business Development North America

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!

Radius Milling & Generating Tools

Radius Milling & Generating Tools

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Radius Milling & Generating Tools

Radius Milling & Generating Tools

We have developed a special hybrid bond for radius milling tools. This composition combines the benefits of metal bonded tools (cutting performance, endurance and good cooling properties) and resin bonded tooling (homogeneous scratch-free surfaces, very low sub surface damage, optically measurable after grinding, reduced polishing times).

We can provide you with radius milling tools in different grit sizes and dimensions. You can choose from
standardized hydraulic taper shanks or get your specific tool interfaces.

Please contact us.

Benefits of dopa’s radius milling and generating tools

  • Delivery within 2 weeks for standard tools
  • Very low sub surface damage
  • Cutting performance, endurance and high heat delivery from cutting zone
  • Homogeneous scratch-free surfaces
  • Optically measurable after grinding
  • Reduced polishing times
  • High process stability
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Global Sales for Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Matthew Pembroke

Matthew Pembroke

VP of Business Development North America

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please do not hesitate to contact us. We would gladly support you with our expertise and customize the machines to your needs.

Tools for Aspheres

Tools for Aspheres

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Tools for Aspheres & Free Form Lenses

Tools for Aspheres & Free Form Lenses

Aspheres can be generated in various ways. In precision optics, it is common to first create a sphere in best-fit radius before processing them with grinding wheels or ball tools.

Aspheres can be generated in various ways. In precision optics, it is common to first create a sphere in best-fit radius before processing them with grinding wheels or ball tools.

We have developed a special hybrid bond for this application. It’s composition combines the benefits of metal bonded tools (cutting performance, endurance and good cooling properties) and resin bonded tooling (homogeneous scratch-free surfaces, very low sub surface damage, optically measurable after grinding, reduced polishing times).

Our tools are characterized by very good cutting properties with extremely low sub surface damage. Consequently, it is possible to already measure such complex shapes interferometrically after the grinding process. This means that corrections can take place early on, which reduces polishing times and keeps shape errors as low as possible.

By using our tools, you are technologically on the cutting-edge and benefit from continued development.

Benefits of dopa tools for aspheres

  • Benefits of metal-bound tools and synthetic-bound tools
  • Homogeneous scratch-free surfaces
  • Optically measurable after grinding
  • Reduced polishing times
  • Low subsurface damage
  • Reduction of frequency errors
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!

Tools for Cylindrical Lenses

Tools for Cylindrical Lenses

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Tools for Cylindrical Lenses

Tools for Cylindrical Lenses

dopa has a long experience with process design and tooling for cylindrical lenses. Depending on the size of the anticipated optics and the existing machinery, we can supply the customized design and tools for your processes.

Benefits of dopa’s cylinder tools

  • Very high reproduceable dimensional accuracy
  • High process stability
  • High material removal rates (MRR)
  • Reduced grinding and polishing times
  • Homogeneous surfaces
  • Customized tool design
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!