Carriers

Carriers

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Carriers

Carriers, Running Disks and Inlays

We are a producer of carriers, running disks and inlays for all single and double-sided lapping, grinding and polishing machines as for example: Carlap, Diskus, Engis, FLP Microfinishing, Fujikoshi, Hahn & Kolb, Hamai, Lapmaster, Leico, Melchiorre, Norton, Peter Wolters, PR-Hoffmann, Somos, Speedfam, Spitfire, Stähli, Stock, Strassbaugh, Supfina etc.

Shapes and dimensions we can do are hereby very flexible.

  • Carrier thickness: starting from a thickness of 0.15 mm
  • Carrier Dimension: up to 1500 mm
  • Materials: GFK LAMITEX, Rigid PVC, Makrolon, Polyamid or spring steel

Additionally, we offer carriers in various specific materials. Carriers with other dimensions and thicknesses or very tight tolerances are also available upon request.

Customized Production

Whether you send us a complete CAD drawing (DXF or DWG file), a sketch or a sample – our design engineers handle your data fast and professionally.

Standard thicknesses on stock

In order to guarantee the shortest lead time, we always have for example LAMITEX, rigid PVC and spring steel in diverse thicknesses on stock:

Lamitex

0.5 mm1.8 mm6.0 mm
0.7 mm2.0 mm8.0 mm
1.0 mm2.5 mm10.0 mm
1.2 mm3.0 mm12.0 mm
1.5 mm4.0 mm15.0 mm
1.7 mm5.0 mm20.0 mm

Spring Steel

0.200 mm0.500 mm
0.250 mm0.600 mm
0.300 mm0.700 mm
0.400 mm0.800 mm

Rigid PVC

1.0 mm0.6 mm25.0 mm
1.5 mm8.0 mm30.0 mm
2.0 mm10.0 mm35.0 mm
3.0 mm12.0 mm40.0 mm
4.0 mm15.0 mm45.0 mm
5.0 mm20.0 mm50.0 mm

Other requirements

Should you need carriers in other thicknesses and with very tight tolerances, we can produce these according to your requirements.

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Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Dressing & Conditioning Tools

Dressing & Conditioning Tools

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Dressing & Conditioning Tools

Dressing & Conditioning Tools

For all our grinding tools and processes as well as our polishing pads and solutions, we are able to supply customized dressing and conditioning tools.

Please contact us for your non-committal consultation.

Benefits of dressing tools for grinding tools:

 

  • Maintains a long lifespan of the grinding tools as the binding is only removal marginally
  • Easy to use
  • No contamination with residues
  • Very quick dressing – and shape correction cycles of usually just a few seconds

Benefits of PU pad dressing & conditioning tools:

  • Extremely high lifespan
  • No scratches from abrasive diamonds or break-offs
  • Very cutting efficient and therefore ensures fast processing and easy shape correction
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Flatness & Gap Measuring Systems

Flatness & Gap Measuring Systems

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Flatness & Gap Measuring Systems

Flatness Measurement System

T dopa flatness measuring systems are used to check the flatness of grinding wheels, lapping wheels and polishing pads on micron level. They are very easy to handle and gives you precise information about flatness over the whole diameter. Keeping your wheels and polishing tools flat is crucial for producing flat parts. Knowing the exact shape of your tools is an absolute requirement before making any adjustments. Applying the dopa FMS will improve and stabilize your processes, save cost and enable you producing better parts.

Product content:
1 x precision liner made of stainless steel
2 x precision cylinder made of stainless steel (support for the steel liner)
1 x indicator with stainless steel base (resolution of 2 µm) 1 x calibration protocol of your flatness system

All components are stored in protective boxes to protect the flatness measuring system from environmental influences and physical damage.

Parallelism/Gap Measurement System

The dopa parallelism measuring system can be used on double-side grinding-, lapping- and polishing equipment. It gives you information about parallelism of top and bottom plate as well as waviness over the complete plate diameter with a precision on micron level.

A check is necessary:
1. When grinding-, lapping- or polishing wheels have been changed
2. After sharpening and conditioning process
3. For regular system checks e.g. as part of your preventive maintenance system

Product content:
3 x precision cylinder made from stainless steel (spacer)
1 x indicator with stainless steel base (resolution of 2 µm)

To protect the parallelism measuring system from environmental influences and physical damage all components are stored in protective boxes.

When you keep flatness and parallelism on a good level you will receive a better TTV and better surface quality of your products. Additionally, you save consumables, cost and time.

We recommend you to use the dopa parallelism system together with the dopa flatness measuring system, which is a very easy way to check the flatness of the lower plate. Using both systems you get an even better process control over your equipment and you can ensure reproducible and efficient results of your manufacturing process.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Coolants & Lubricants

Coolants & Lubricants

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Coolants & Lubricants

Coolants & lubricants for effective grinding

The coolants and lubricants we produce are tuned and concerted with our tools. Using our coolants increases their stock removal rates and secures their consistent performance.

Our coolants simultaneously improve the surface finish on the processed parts, which subsequently cuts down polishing time.

Coolants & Lubricants

PP-1

dopa PP-1 is a highly efficient cooling and lubricating concentrate. It is ready for use, just after dilution with clean water.

PP-1 ensures high removal rates as well as excellent heat transfer and cooling properties directly in the cutting zone. Due to its chemical composition the residue of the removed material is bound instantly and taken away via your cascade/centrifuge/filter. It enables you to achieve top level surface quality on several materials such as glass, ceramics, metal and secure a long lifetime of your tools.

SZ-51

This cooling and lubricating fluid has been developed especially for processing sapphire. It is to be diluted in a higher ratio with water and is used for ultra-hard materials such as sapphire.

Benefits of coolants & lubricants:

  • Excellent water solubility
  • Clear fluid with very mild inherent odor
  • Contains defoamer
  • Outstanding usage duration during the grinding process
  • Excellent cooling properties for enhanced process control
  • Ensures an exceptionally high cutting capacity, which helps you to save time and money
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Single-sided Machines

Single-sided Machines

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Single-sided Machines

For grinding, lapping and polishing

Für die Präzisionsbearbeitung entwickeln und fertigen wir im eigenen Haus CNC oder NC-steuerbare Einseitenmaschinen. Die Basis hierfür bilden unsere 30-jährige Erfahrung in der Diamantwerkzeug- und Prozessentwicklung sowie die eigene Herstellung von Präzisionsoptiken. Eingesetzt werden diese Anlagen als Schleif-, Läpp- und Poliermaschinen zur Bearbeitung von planen und sphärischen Flächen wie bspw. Prismen, Planplatten oder Linsen. Bitte kontaktieren Sie uns, um Ihre Anforderungen zu besprechen.

Benefits of Single-sided Machines

  • Extremely robust and compact design
  • Process measuring and control technology very precisely adjustable
  • Programs and recipes enable repeatable production processes
  • Recipes can be divided in numerous process steps
  • Machine automatically tracks past runs, temperatures, pressures, drive momentum, etc.
  • Minimization of errors (parameters saved in program)
  • Automatic notification of service intervals
  • Extensive programming and recipe management enables quick training of personnel from outside the industry
  • Export of all process data and batch management possible
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 5858428 32
olga.stark@dopa-diatools.com

Jürgen Waidhas

Jürgen Waidhas

Sales Engineer for Tools, Machines & Consumables

Mario Patraschkov

Mario Patraschkov

Head of Sales Tools, Machines & Consumables

+49 (0)30 5858428 31
mario@dopa-diatools.com

Please do not hesitate to contact us. We would gladly support you with our expertise and customize the machines to your needs.