Carriers

Carriers

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Carriers

Carriers, Running Disks and Inlays

We are a producer of carriers, running disks and inlays for all single and double-sided lapping, grinding and polishing machines as for example: Carlap, Diskus, Engis, FLP Microfinishing, Fujikoshi, Hahn & Kolb, Hamai, Lapmaster, Leico, Melchiorre, Norton, Peter Wolters, PR-Hoffmann, Somos, Speedfam, Spitfire, Stähli, Stock, Strassbaugh, Supfina etc.

Shapes and dimensions we can do are hereby very flexible.

  • Carrier thickness: starting from a thickness of 0.15 mm
  • Carrier Dimension: up to 1500 mm
  • Materials: GFK LAMITEX, Rigid PVC, Makrolon, Polyamid or spring steel

Additionally, we offer carriers in various specific materials. Carriers with other dimensions and thicknesses or very tight tolerances are also available upon request.

Customized Production

Whether you send us a complete CAD drawing (DXF or DWG file), a sketch or a sample – our design engineers handle your data fast and professionally.

Standard thicknesses on stock

In order to guarantee the shortest lead time, we always have for example LAMITEX, rigid PVC and spring steel in diverse thicknesses on stock:

Lamitex

0.5 mm1.8 mm6.0 mm
0.7 mm2.0 mm8.0 mm
1.0 mm2.5 mm10.0 mm
1.2 mm3.0 mm12.0 mm
1.5 mm4.0 mm15.0 mm
1.7 mm5.0 mm

Spring Steel

0.200 mm0.500 mm
0.250 mm0.600 mm
0.300 mm0.700 mm
0.400 mm0.800 mm

Rigid PVC

1.0 mm0.6 mm25.0 mm
1.5 mm8.0 mm30.0 mm
2.0 mm10.0 mm35.0 mm
3.0 mm12.0 mm40.0 mm
4.0 mm15.0 mm45.0 mm
5.0 mm20.0 mm50.0 mm

Other requirements

Should you need carriers in other thicknesses and with very tight tolerances, we can produce these according to your requirements.

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Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Flatness & Gap Measuring Systems

Flatness & Gap Measuring Systems

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Flatness & Gap Measuring Systems

Flatness Measurement System

T dopa flatness measuring systems are used to check the flatness of grinding wheels, lapping wheels and polishing pads on micron level. They are very easy to handle and gives you precise information about flatness over the whole diameter. Keeping your wheels and polishing tools flat is crucial for producing flat parts. Knowing the exact shape of your tools is an absolute requirement before making any adjustments. Applying the dopa FMS will improve and stabilize your processes, save cost and enable you producing better parts.

Product content:
1 x precision liner made of stainless steel
2 x precision cylinder made of stainless steel (support for the steel liner)
1 x indicator with stainless steel base (resolution of 2 µm) 1 x calibration protocol of your flatness system

All components are stored in protective boxes to protect the flatness measuring system from environmental influences and physical damage.

Parallelism/Gap Measurement System

The dopa parallelism measuring system can be used on double-side grinding-, lapping- and polishing equipment. It gives you information about parallelism of top and bottom plate as well as waviness over the complete plate diameter with a precision on micron level.

A check is necessary:
1. When grinding-, lapping- or polishing wheels have been changed
2. After sharpening and conditioning process
3. For regular system checks e.g. as part of your preventive maintenance system

Product content:
3 x precision cylinder made from stainless steel (spacer)
1 x indicator with stainless steel base (resolution of 2 µm)

To protect the parallelism measuring system from environmental influences and physical damage all components are stored in protective boxes.

When you keep flatness and parallelism on a good level you will receive a better TTV and better surface quality of your products. Additionally, you save consumables, cost and time.

We recommend you to use the dopa parallelism system together with the dopa flatness measuring system, which is a very easy way to check the flatness of the lower plate. Using both systems you get an even better process control over your equipment and you can ensure reproducible and efficient results of your manufacturing process.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Diamond Slurry

Diamond Slurry

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Diamond Slurry

Diamond slurry for highest surface qualities and excellent MRR

Our diamond slurries are used for polishing various materials, have supreme lubrication properties and do not dry. The diamond particles are excellently dispersed and produce very homogeneous surfaces. In our special formulations the abrasive particles are stabilized to prevent them from settling. This guarantees a highly efficient process.

The diamond grain used in our slurries complies with highest quality standards – from coarse grain sizes for diamond lapping to 0.010 µm nano-diamond slurries for ultra-fine polishing.

Our portfolio of diamond slurries caters for various application:

Typ OSP

For polishing optical glass and crystals on polishing pads, pitch and dopa’s solid polishing pads.

Typ LLCP+

For lapping and polishing of ceramics and ultra-hard materials such as Sapphire, Carbides, Nitrides and Spinel on dopa’s solid polishing pads.

Typ PMC

For fine-polishing of ceramics and ultra-hard materials such as Sapphire, Carbides, Nitrides, Spinel and metals on dopa polishing wheels and pellets.

More

We also offer slurries for polishing metals, ceramics and other brittle materials as well as ultra-fine colloidal polishing slurries.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Grinding Wheels

Grinding Wheels

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Grinding Wheels

Grinding Wheels

We develop and produce grinding wheels for all machine types and sizes – for single- as well as double-sided machines. Depending on your very needs, we will create the best grinding wheel to produce your components.

We gladly consult you:

  • At processing very sensible materials such as calcium fluoride or germanium
  • At grinding and polishing very hard materials such as sapphire, silicon carbide or spinell
  • When it comes to producing very thin substrates
  • At high requirements on flatness, parallelism, roughness or other specifications, that are important to you
  • Already during feasibility studies or prototyping phase to create viable solutions

Segmented

Segmented grinding wheels are used for grinding very thin parts or a high density of components. The segmentation of the grinding wheel is above all to avoid tilting of the processed parts and to improve the edge sharpness.

The gap between the segments can be chosen flexibly and is usually determined by the size of the smallest components that need to be processed.

Pelleted

Pelleted grinding wheels are used where high removal rates combined with relatively low pressure are required.

These grinding wheels ensure a good removal of chipping and therefore avoid that clogging of the tools.

Grit size and pattern are completely flexible. We produce grinding wheels customized exactly to your production needs.

Fully Covered / Smoothed

Fully covered grinding wheels are typically used when many small items need to be processed at the same time. In the micro optics or watches industry, for example, several hundred components are ground simultaneously.

The full coverage ensures that all components are processed evenly on the grinding wheel. It avoids clipping or tilting of parts during the transition from one grinding segment to the next.

Subsequently, the edge quality of the components is improved and the risk of damage minimized, while the surface finish is significantly increased.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!

Polishing Wheels

Polishing Wheels

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Polishing Wheels

Polishing Wheels

We produce polishing wheels for single- and double-sided machines as well as CNC tools, which can be customized to your machine and application requirements.

Our polishing wheels perform at polishing a number of different materials. Here is a collection of some of them:

  • Metals – e.g. tungsten, molybdenum, nickel silver, stainless steel, ferrites or different alloys
  • Ceramics – e.g. Spinel, Al2O3, silicon carbide, SiSiC, silicon nitride, ALON®, aluminum nitride
  • Crystals – e.g. sapphire, calcium fluoride, germanium, silicon carbide, silicon, YAG
  • Different optical and industrial glass types
  • Material or workpiece combinations of the above mentions such as sapphire in stainless steel

All our tools are ground in with high precision and customized according to your needs.
Please contact us to discuss your specification.

Benefits of dopa polishing wheels:

  • High removal rates
  • Homogeneous, scratch-free surfaces
  • Transparent, interferometrically measurable surfaces
  • Polishing of material combinations without grit boundary effects as e.g. orange peel
  • Very low sub surface damage
  • Cutting-edge technology that is continuously optimized
  • Low edge roll enables tight form errors up to the edge of the processed parts
  • Easy to dress and condition
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!