Flatness & Gap Measuring Systems

Flatness & Gap Measuring Systems

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Flatness & Gap Measuring Systems

Flatness Measurement System

T dopa flatness measuring systems are used to check the flatness of grinding wheels, lapping wheels and polishing pads on micron level. They are very easy to handle and gives you precise information about flatness over the whole diameter. Keeping your wheels and polishing tools flat is crucial for producing flat parts. Knowing the exact shape of your tools is an absolute requirement before making any adjustments. Applying the dopa FMS will improve and stabilize your processes, save cost and enable you producing better parts.

Product content:
1 x precision liner made of stainless steel
2 x precision cylinder made of stainless steel (support for the steel liner)
1 x indicator with stainless steel base (resolution of 2 µm) 1 x calibration protocol of your flatness system

All components are stored in protective boxes to protect the flatness measuring system from environmental influences and physical damage.

Parallelism/Gap Measurement System

The dopa parallelism measuring system can be used on double-side grinding-, lapping- and polishing equipment. It gives you information about parallelism of top and bottom plate as well as waviness over the complete plate diameter with a precision on micron level.

A check is necessary:
1. When grinding-, lapping- or polishing wheels have been changed
2. After sharpening and conditioning process
3. For regular system checks e.g. as part of your preventive maintenance system

Product content:
3 x precision cylinder made from stainless steel (spacer)
1 x indicator with stainless steel base (resolution of 2 µm)

To protect the parallelism measuring system from environmental influences and physical damage all components are stored in protective boxes.

When you keep flatness and parallelism on a good level you will receive a better TTV and better surface quality of your products. Additionally, you save consumables, cost and time.

We recommend you to use the dopa parallelism system together with the dopa flatness measuring system, which is a very easy way to check the flatness of the lower plate. Using both systems you get an even better process control over your equipment and you can ensure reproducible and efficient results of your manufacturing process.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Coolants & Lubricants

Coolants & Lubricants

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Coolants & Lubricants

Coolants & lubricants for effective grinding

The coolants and lubricants we produce are tuned and concerted with our tools. Using our coolants increases their stock removal rates and secures their consistent performance.

Our coolants simultaneously improve the surface finish on the processed parts, which subsequently cuts down polishing time.

Coolants & Lubricants

PP-1

dopa PP-1 is a highly efficient cooling and lubricating concentrate. It is ready for use, just after dilution with clean water.

PP-1 ensures high removal rates as well as excellent heat transfer and cooling properties directly in the cutting zone. Due to its chemical composition the residue of the removed material is bound instantly and taken away via your cascade/centrifuge/filter. It enables you to achieve top level surface quality on several materials such as glass, ceramics, metal and secure a long lifetime of your tools.

SZ-51

This cooling and lubricating fluid has been developed especially for processing sapphire. It is to be diluted in a higher ratio with water and is used for ultra-hard materials such as sapphire.

Benefits of coolants & lubricants:

  • Excellent water solubility
  • Clear fluid with very mild inherent odor
  • Contains defoamer
  • Outstanding usage duration during the grinding process
  • Excellent cooling properties for enhanced process control
  • Ensures an exceptionally high cutting capacity, which helps you to save time and money
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

If you have any questions or would like further information, please do not hesitate to contact us.

Coolant filtration systems

Coolant filtration systems

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Coolant filtration systems

Recycling, filtration and temperature controlled

We build efficient coolant filtration systems for processing, filtering, pumping and temperature controlling coolants and cutting fluids. Our coolant filtration systems can be utilized in the machining of glass, ceramics and metals. They are suitable for grinding, generating, sawing and milling machines and serve as a substitute for centrifuges. The integrated water-water-chiller can be connected with the central cooling system or external cooling unit.

The combination of sedimentation and 2-phase ultra-fine filtration enables a 3-phase filtration process. dopa coolant filtration systems are further equipped with:

  • Quick couplings on all electrical connections and media lines
  • Non-contact level monitoring with alarm function (acoustic & optical)
  • Acoustic and visual alarm in case of pump errors (e.g. mechanical blockage)

Various further options are available upon request. We build coolant filtration systems according to your needs. Please contact us to discuss your specifications.

Benefits of dopa coolant filtration systems

  • Cost effective alternative to centrifuges
  • Compact design
  • 3-phase filtration secures that particles ≥1µm are filtered out
  • Ultra-fine filtration allows usage in the production of high-end surfaces
  • Removable pump units enable very easy cleaning of the entire system
  • Significant minimization of noise and vibration in the working area

Please see the data sheet – dopa coolant filtration systems to access the detailed machine description. (PDF).

Contact us with your requirements for your customized quote! We are always happy to assist you with our expertise in customization.

PDF Download

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please do not hesitate to contact us. We would gladly support you with our expertise and customize the machines to your needs.

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Grinding Wheels

Grinding Wheels

Grinding & Polishing Pellets

Grinding & Polishing Pellets

Chamfering Tools

Chamfering Tools

Grinding Wheels

Grinding Wheels

Home » Products » Diamond Tools »

Grinding Wheels

Grinding Wheels

We develop and produce grinding wheels for all machine types and sizes – for single- as well as double-sided machines. Depending on your very needs, we will create the best grinding wheel to produce your components.

We gladly consult you:

  • At processing very sensible materials such as calcium fluoride or germanium
  • At grinding and polishing very hard materials such as sapphire, silicon carbide or spinell
  • When it comes to producing very thin substrates
  • At high requirements on flatness, parallelism, roughness or other specifications, that are important to you
  • Already during feasibility studies or prototyping phase to create viable solutions

Segmented

Segmented grinding wheels are used for grinding very thin parts or a high density of components. The segmentation of the grinding wheel is above all to avoid tilting of the processed parts and to improve the edge sharpness.

The gap between the segments can be chosen flexibly and is usually determined by the size of the smallest components that need to be processed.

Pelleted

Pelleted grinding wheels are used where high removal rates combined with relatively low pressure are required.

These grinding wheels ensure a good removal of chipping and therefore avoid that clogging of the tools.

Grit size and pattern are completely flexible. We produce grinding wheels customized exactly to your production needs.

Fully Covered / Smoothed

Fully covered grinding wheels are typically used when many small items need to be processed at the same time. In the micro optics or watches industry, for example, several hundred components are ground simultaneously.

The full coverage ensures that all components are processed evenly on the grinding wheel. It avoids clipping or tilting of parts during the transition from one grinding segment to the next.

Subsequently, the edge quality of the components is improved and the risk of damage minimized, while the surface finish is significantly increased.

Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!

Polishing Wheels

Polishing Wheels

Home » Products » Diamond Tools »

Polishing Wheels

Polishing Wheels

We produce polishing wheels for single- and double-sided machines as well as CNC tools, which can be customized to your machine and application requirements.

Our polishing wheels perform at polishing a number of different materials. Here is a collection of some of them:

  • Metals – e.g. tungsten, molybdenum, nickel silver, stainless steel, ferrites or different alloys
  • Ceramics – e.g. Spinel, Al2O3, silicon carbide, SiSiC, silicon nitride, ALON®, aluminum nitride
  • Crystals – e.g. sapphire, calcium fluoride, germanium, silicon carbide, silicon, YAG
  • Different optical and industrial glass types
  • Material or workpiece combinations of the above mentions such as sapphire in stainless steel

All our tools are ground in with high precision and customized according to your needs.
Please contact us to discuss your specification.

Benefits of dopa polishing wheels:

  • High removal rates
  • Homogeneous, scratch-free surfaces
  • Transparent, interferometrically measurable surfaces
  • Polishing of material combinations without grit boundary effects as e.g. orange peel
  • Very low sub surface damage
  • Cutting-edge technology that is continuously optimized
  • Low edge roll enables tight form errors up to the edge of the processed parts
  • Easy to dress and condition
Olga Stark

Olga Stark

Internal Sales for Tools, Machines & Consumables

+49 (0)30 58 58 428 32
olga.stark@dopa-diatools.com

 
Jürgen Waidhas

Jürgen Waidhas

Head of Sales, Europe & U.S. – Tools and Machines

Patrick Tresch

Patrick Tresch

ASM for Tools & Machines

(CH, FR, IT, AT, DE-7+8)
+41 (0)79 570 71 37
Mario Patraschkov

Mario Patraschkov

Co-Owner | Head of BU (Machines & CNC)

+49 (0)30 58 58 42 831
mario@dopa-diatools.com

Please contact us for further information.
We would be pleased to assist you with our expertise in selecting and customizing the tools to your needs!